Inspector 4000™ Operator’s Guide Manual P/N 002-5564 Revision: D June 2011 RJS Technologies 701 Decatur Ave North, Suite 107 M
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 3 Note: If all 4 batteries are inadvertently installed backwards, the inspector u
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 4 2.0 Warranty 2.1 General Warranty Warranty information: (763) 746-8034 RJS war
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 5 2.3 Service During The Warranty Period If your Inspector 4000 should fail
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 6 3.0 Introduction 3.1 Inspector 4000 Description and Features The Inspector 400
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 7 3.3 Temperature Specs Do not operate or store your unit or components in tempera
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 8 4.0 The Inspector 4000 Figure 4-A (Inspector 4000) Auto-optic scan head
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 9 5.0 Main Menu Selections 5.1 Calibration Power On When the unit is powered
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 10 Verifying that Unit is Calibrated Selecting CALIB sets up the mode to measure re
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 11 Place Optics on Black/Enter Key Place the wand on the black section of the c
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 12 Scan Calib Setup Storage Inactive In addition to CALIB, explained in
Inspector 4000™ Operator’s Guide ii RJS, Minneapolis, MN Copyrights The copyrights in this manual are owned by RJS. All
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 13 5.3 Setup Select Setup (from the Main Menu) to view various system parameters:
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 14 (See Appendix H for an explanation of Decodability grades.) The next selection
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 15 1. When Companion is enabled, data output is in the format of analysis only. 2
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 16 The next selection is: Decode I 2of 5 as Interlvd 2of5 The options are “Case
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 17 5.4 Storage Storage will display as either Storage Inactive or Storage
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 18 6.0 PCS Analysis PCS Scanning (overview) This section is an overview of PCS (pr
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 19 7.0 Scanning Symbols After a bar-code is scanned, the Inspector 4000 will resp
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 20 8.0 Pass/Fail Analysis Screen (See 7.0 Scanning Symbols) After the symbol is
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 21 Table 8-A (Code Identifiers Inspector 4000 ) LOGMARS Code 39 Symbology AIAG B
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 22 Table 8-B (Code Identifier Descriptions for Pass/Fail Analysis Screen) Ident
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN i TABLE OF CONTENTS 1.0 PREFACE 1 1.1 PROPRIETARY STATEMENT 1 1.2 STATEMENT O
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 23 9.0 Data Analysis Screens After doing a scan, the Pass/Fail Analysis screen dis
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 24 Press Select to bring up the next screen: Ratio: 2.9 This screen provides t
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 25 Press Select to bring up the next screen: Mod Check is : 5 S/B : 5 Pass Thi
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 26 Press Select to bring up the next screen. Bar width deviations are represente
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 27 A symbol is “Acceptable” until any calculated bar width deviation exceeds 100%
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 28 Table 9-A (LED, Bar-code Width Deviations) 5 LED Display Pattern Average Bar w
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 29 ANSI Analysis Screens Press Select again to display the first technical Data An
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 30 Press Select to display the next screen: Defects 07% A Appl. Compl. A The d
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 31 10.0 Connect to other Devices Connection to other Devices Connect to Computer
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 32 Appendix A (Code 128) Code 128 Code 128 can encode all the characters currently enco
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN ii 5.0 MAIN MENU SELECTIONS 9 5.1 CALIBRATION 9 POWER ON 9 VERIFYING THAT UNIT
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 33 Due to the flexibility and nature of Code 128, it is difficult to display “printable
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 34 Example: * C L C 1 3 ? * A A B 3 R F C 2 4 ? * Re
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 35 Note: Only the first and last alphanumerics of each ASCII character are display
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 36 Table A-2 (Code 128 — Subset B) SP ! " # $ % & '
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 37 Table A-3 (Code 128 — Subset C) 00 01 02 03 04 05 06 07 08
Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 38 Note: On the LCD Display the Inspector will show a Yen symbol “¥”instead of a backs
Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 39 Appendix B (Code 93) Code 93 Code 93 encodes 43 data characters consisting of 0-9, A
Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 40 The Start/Stop and control characters cannot be displayed on the LCD as shown i
Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 41 Table B-1 (Code 93 Character Set) ASCII CODE 93 ASCII CODE 93 ASCII CODE 93 ASC
Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 42 Appendix C (Communication Format) Computer Mode When the Computer is enabled during
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN iii CONNECTION TO OTHER DEVICES 31 CONNECT TO COMPUTER 31 CONNECT TO PRINTER 31
Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 43 Figure C-1 INSPECTOR 4000 Revision D Single Scan Analysis Code 3of9 *R* Scan Profile
Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 44 Appendix D (Battery Displays) Battery Displays If the “Low Battery” condition displa
Appendix E Operator’s Guide 002-5564 RJS, Minneapolis, MN 45 Appendix E (Magnifications) UPC/EAN Magnifications & Bar Width Deviations UPC a
Operator’s Guide Appendix F 002-5564 RJS, Minneapolis, MN 46 Appendix F (Print Functions) Print Functions Scanned data may be printed if the I
Operator’s Guide Appendix F 002-5564 RJS, Minneapolis, MN 47 Storage This option prints all analysis data stored in the buffer. The last bar-code
Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 48 Appendix G (Symbology Analysis) Symbology Analysis Parameters Table G-1 shows error
Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 49 Table G-2 (Parameters Checked for Each Symbology) Symbology Ratio ICG Data Chara
Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 50 • See Appendix I for Quiet Zone Analysis descriptions. • UPC-A symbols with a numb
Appendix H Operator’s Guide 002-5564 RJS, Minneapolis, MN 51 Appendix H (ANSI Decodability) ANSI Decodability Calculations There is a specified m
Appendix I Operator’s Guide 002-5564 RJS, Minneapolis, MN 52 Appendix I (Quiet Zone Analysis) Quiet Zone Analysis The Inspector 4000 trims da
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN iv PRINT FUNCTIONS 46 PRINTOUT OPTIONS 46 ANALYSIS 46 ANALYSIS AND PROFILE 46 S
Appendix I Operator’s Guide 002-5564 RJS, Minneapolis, MN 53 Table I-1 con...(Acceptable Parameters for Symbols With Addendums) Symbology Leadin
Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 54 Appendix J Inspector 4000 Analysis Parameters Reference Decode This parameter grade
Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 55 The overall symbol grade is averaged for the Reference Decode parameter: For exampl
Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 56 (Bar-code colors can have a large effect on this parameter.) Refl (Min)/Refl (Max) Th
Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 57 Ideally, the edge contrast should be equal to symbol contrast, but as an
Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 58 Traditional Analysis Tolerance Graph This graph is similar to the ANSI decodability p
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 59 Appendix K Bar-code Definitions Achieved Width The calculated element width based on
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 60 Bar-code (U.P.C.) A group of parallel bars and spaces constituting characters that ar
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 61 Bit The narrowest code element (bar of space) that may contain information. Characte
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 62 Decode Determining the information which has been encoded in a bar-code symbol. Deco
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN v EDGE CONTRAST (MIN) 56 MODULATION 56 TRADITIONAL ANALYSIS TOLERANCE GRAPH 58 A
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 63 Edge Contrast (EC) See Edge Contrast(min) The difference between the space reflecta
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 64 Element Width The thickness or width of a bar or space as measured from its leading e
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 65 Global Threshold (GT) The global threshold is drawn through the middle of a profile,
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 66 Ladder Code A bar-code or symbol printed vertically with the individual bars looking
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 67 Modulation (MOD) (Scanners and verifiers perceive the narrower bars and spaces to hav
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 68 Nanometer (nm) A unit of measure used to define the wavelength of light, equal to 10-
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 69 Parity A system for encoding characters as “odd” or “even” for self checking of barco
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 70 Reference Decode Each symbology type specifies a specific decoding method to
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 71 Scanner An electronic device that converts printed information into electrical signal
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 72 Start and Stop Characters Characters typically used at the beginning and end of each
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 1 1.0 Preface 1.1 Proprietary Statement The RJS Inspector 4000 Operator’s Guide c
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 73 Symbology A set of rules for encoding information in a bar-code symbol. Symbology Re
Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 74 Visual Measurement Measurements obtained by using human vision in the determination o
Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 2 1.5 Documentation Updates RJS strives to provide the best possible documen
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